Solid Liquid Separator Mechanical Cake Multipal Screw Stack Disc Dewatering Wastewater

Sludge Dehydrator Description

Multidisc sludge dewatering screw press is integrated with sludge flocculation tank which efficiently mixes the input sludge with the optimal dose of flocculation. This flocculated sludge then enters the screw body which in the initial stage has more open area to dewater the separated water faster.
As screw rotates at a rpm which is set to give optimum output carries the dewatered concentrated sludge forward towards the end.
As screw is been gradually increasing making the valley / volume available for the sludge narrow towards the outlet so that flocculated sludge that is concentrated by gravity filtration is further dewatered by compression.

Sludge Dehydrator Process

Thickening: When the shaft is driven by the screw, moving rings around the shaft move up and down relatively. Most water is pressed out from the thickening zone and fall down to the filtrate tank for gravity;

Dewatering: The thickened sludge moves forward continuously from the thickening zone towards the dewatering zone. With the pitch of the screw shaft thread getting narrower and narrower, the pressure in the filter chamber increases higher and higher. In addition to the pressure generated by the back-pressure plate, the sludge is greatly pressed and dryer sludge cakes produce;
Self-cleaning: The moving rings rotates continuously up and down under the pushing of the running screw shaft while the gaps between the fixed rings and moving rings are cleaned to prevent from clogging that happens frequently for traditional dewatering equipment.

Sludge Dehydrator Model

Sludge Dehydrator Widely Use

Most especially for the oily sludge.
Fully Automatic Control
Combining with the auto control system, the machine runs very safely and simply and can be programmed according to the requirement of the users. It can operate automatically for 24 hours, unmanned.

Sludge Dehydrator Features

Automatic operation
High quality and Reliability
Continuous functioning
Quick and easy installation
Low energy consumption
Innovative washing System
Dewatering and discharge in one equipment
Manufactured in Stainless Steel AISI 304 and  316(L)
Welding pickled and passivated
Easy removable covers for hygienic inspection
Odour and Insects containing covers
Low and easy maintenance

Sludge Dehydrator Application

All range of industries ETP & STPSimple arrangement.All range of industries ETP & STPSimple arrangement.
Low Power Consumption.
Simple and short start-up and shut down procedures.
Continuous operation. Hence continuous output can be obtained.
Process can be automized.
Only electricity and water supply for cleaning is required, and that too in less amount.
For a multi-channel machine, one or more channels may be removed for maintenance purposes, while the machine with the remaining channels may still be operated.
No clogging. Cleaning is automized and is easy.
Long life of discs.
No external lubrication system is required.
Flocculator built in the Screw press.